DT materials OCR (copy)

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main categories of materials

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69 Terms

1

main categories of materials

Paper/board, wood, metal, polymers, fabrics

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2

physical properties

absorbency, density, fusibility, electrical conductivity, thermal conductivity

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3

working properties

strength, hardness, malleability, toughness, elasticity

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4


board classification

weighs over 200 gsm

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5

paper classification

weighs under 200 gsm

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6

3 types of paper

grid paper, cartridge paper, tracing paper

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7

grid paper uses

scale drawings, quick sketches

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8

cartridge paper uses

drawings, pencil, charcoal, paintings

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9

tracing paper uses

copying, tracing

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10

3 types of board

corrugated card, solid white board, inkjet card

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11

corrugated card uses

packaging and boxes

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12

solid white board uses

high quality packaging, printing, book covers

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13

inkjet card uses

high quality photographs

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14

types of timber

hardwoods, softwoods, man-made

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15

hardwood definition

come from a broad-leafed deciduous tree that loses its leaves over winter

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16

3 hardwood examples

oak, maple, willow

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17

softwood definition

come from conifers: evergreen trees that keep their needles all year round

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18

3 softwood examples

pine, cedar, spruce

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19

man-made board definition

sheets of timber made by gluing either wood fibres or wood layers together

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20

3 man made board examples

MDF, plywood, block board

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21

types of metals

ferrous, non-ferrous, alloys

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22

ferrous properties

contains iron, almost always magnetic

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23

ferrous examples

carbon steel, cast iron, wrought iron

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24

non-ferrous properties

do not contain iron, not magnetic

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25

non-ferrous examples

copper, aluminium, tin

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26

alloy properties

metals that have been mixed together, combined properties

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27

3 steps of converting raw metals into products

mining/extraction, forming, recycling

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28

mining/extraction

metals extracted from the earth are often mixed with others. these are separated by chemical reactions at heat to get the desired metal

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29

forming

after extraction, the metal is melted down and cast/formed into the desired product

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30

recycling

at the end of its usable life, metal can be recycled by melting it down and reforming it. this reduces the amount of new metal needed

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31

types of polymers

thermoforming, thermosetting

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32

thermoforming definition

they contain no cross linkage molecules: can be easily melted, moulded, and reformed. they are recyclable

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33


thermoforming polymer examples

PLA, ABS, acrylic

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34

thermosetting definition

undergo a chemical change when formed: permanently rigid, resistant to heat, not recyclable

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35

thermosetting polymer examples

epoxy resin, melanin formaldehyde, polyester resin

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36

types of fibres

natural fibres, synthetic fibres, mixed fibres

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37

natural fibres definition

come from biological sources. renewable and biodegradable

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38

natural fibres examples

silk (lightweight), cotton (soft)

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39

synthetic fibres definition

made from chemical sources/fossil fuels. Not sustainable/biodegradable

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40

synthetic fibres examples

polyester (durable), nylon (non-absorbent)polyester (durable), nylon (non-absorbent)polyester (durable), nylon (non-absorbent)

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41

mixed fibres definition

2 or more fibres spun together to produce yarn. combines different fibres with desirable properties

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42

mixed fibres examples

polycotton (durable), terrywool (elasticity)

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43

fabric structures

woven, non-woven, knitted

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44

woven

interlocking two sets of yarn at 90 degrees. fabrics tend to be very strong. used in clothes

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45

non-woven

fibres are bonded by mechanical, chemical, or thermal method. used in disposable cloths

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46

knitted

interlocking loops of yarn together. used in clothes

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47


knitted fabric types

weft knit, warp knit

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48

weft knit

stretchy and warm, can unravel

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49

weft saying

‘weft can go left‘

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50

warp knit

less stretchy, unlikely to unravel

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51

technical textiles

engineered for performance, not aesthetics

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52

nomex properties

heat and flame resistant

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53

nomex uses

racing drivers, fire people, astronauts, oven gloves

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54

kevlar properties

resistant to abrasion and damage by sharp/pointed objects

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55

kevlar uses

stab/bullet resistant vests for police, car/motorcycle tyres

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56

coolmax properties

wicks water away from body, improves breathability

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57

coolmax uses

bedding, sportswear, uniforms, underwear

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58

modern materials examples

polymorph, flexi ply, teflon

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59

polymorph

can be moulded/remoulded at 60 degrees in water

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60

polymorph uses

modelling, rapid prototyping

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61

flexi ply

plywood that is very flexible, easily bent

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62


flexi ply uses

furniture

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63

teflon uses

non-stick pans

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64

smart materials

respond to external stimuli

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65

smart material examples

SMA, thermochromics pigment, photochromic material

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66

SMA uses

glasses, springs

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67


thermochromics pigment uses

colour changing mugs

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68

photochromic material uses

car windshields, glasses

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69

composite materials

kevlar (bullet proof vests), glass reinforces plastic (boats)

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