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What is the metric system of measure

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104 Terms

1

What is the metric system of measure

SI

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2

How much is 1/64

0.0156

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3

Who is credited with inventing the basic model of the micrometer

Jean Palmer

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4

Pick three types of micrometers

inside, outside chamfer

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5

One complete revolution of the dial caliper needle is how much

0.10 inch

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6

Screw pitch gages are used to determine what

Pitch (number of threads per inch)

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7

What is the telescoping gage used for

to measure internal dimension

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8

What is a sharp hardened steel pointed object used for scratching into parts

Scriber

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9

A what provides reference plane for layout and inspection

surface plate

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10

Remove all blank and blank before starting layout work

burrs and sharp edges

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11

How is torque measured

Ft lb and Nm

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12

When was the American National thread system adopted

1911

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13

Which metric thread is close to 3/8-16UNC

m-10x1.5

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14

Internal threads are made with a

tap

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15

Name three types of taps

tapper, plug, bottoming

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16

Drill used to make a hole before tapping

tap drill

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17

What does NPT stand for

National Pipe Thread

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18

What is the first step in most machine jobs

cut stock piece in band saw

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19

To have the proper cut, how many teeth in the band saw must be in contact with the work?

3

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20

(T/F) The band saw dissipates heat rapidly because of its long continuous blade

True

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21

What kind of blade is best for general purpose cutting on the band saw?

Raker

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22

(T/F) A chop saw uses an abrasive blade to cut material

True

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23

(T/F) The term layup is used to describe the locating lines, circles, and arcs for drilling holes and making cuts

False

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24

This type of wrench is used when fasteners must be tightened within certain limits

torque limiting

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25

(T/F) A reamer is used to produce a hole that is more precise than a drill can

True

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26

(T/F) You should leave some material for the reamer to cut when reaming a hole for precision

True

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27

Lathe size is determined by

Swing and length of the bed

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28

The blank permits angular tool movement

compound rest

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29

The blank is the most rapid and efficient way of holding material in the lathe

Chuck

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30

(T/F) The jaws on a three jaw chuck are reversible

True

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31

What style of cutting tools do we use on the lathe in our shop

indexable inserts

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32

Hardened work materials can be cut by using

Cubic boron tools

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33

Excessive overhang of the compound rest will cause

Chatter

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34

Most drills are made of

HSS

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35

Drills are expressed by which of the following methods

numbers, letters, fractional, all of the above

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36

What is used to raise work above the vise in the milling machine

Parallels

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37

8 to 12 degrees of lip clearance is satisfactory for most blank

Drill bits

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38

(T/F) You should always try and stop the drill chuck by hand when you want to change a bit

False

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39

A blank should be drilled when using a drill bit over 1/2 inch in diameter

Pilot hole

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40

This operation allows for a flathead bolt to be used to attach pieces together

Countersinking

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41

This operation allows for a socket thread screw to be used to bolt pieces together

Counterboring

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42

Blank produces holes that are extremely accurate in diameter and have a fine surface finish

reamer

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43

To drill a hole in a lathe, you must mount the drill in the

tail stock

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44

Which lathe operation causes diamond shaped serrations on the work piece

knurling

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45

Which type of taper turning do we use in the shop

compound rest method

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46

What is the minor diameter of a thread

smallest diameter

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47

A multi toothed cutter pushed or pulled across or through a workpiece describes which operation?

broaching

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48

How many types of teeth does a broach have?

3

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49

Which type of milling machine do we have in the shop

Verticle

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50

(T/F) The milling machine can do two types of operations

True

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51

(T/F) High speed steels are the most versatile of the cutter materials

True

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52

(T/F) Cutting fluids are a lubricant

True

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53

(T/F) You should always blow the chips out of the milling machine with compressed air

False

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54

(T/F) Always check your part while the machine is still running to save time

False

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55

(T/F) The tip of an edge finder is .100 in diameter

False

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56

What does MDI stand for on a CNC

Manual data input

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57

(T/F) Offline programming saves time when programming on a CNC

True

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58

(T/F) Mastercam software can show tool paths of a CNC so the programmer can check the program before running it

True

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59

Miscellaneous codes that are used to control the machine functions such as starting and stopping the machine are known as

M codes

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60

Blank are preparatory codes

G codes

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61

(T/F) Modal commands remain activated until cancelled by other commands

True

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62

MO3 is which command?

Start spindle

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63

In blank programming, all coordinates are measured from a fixed origin

Absolute

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64

Programming stop is which m-code?

M00

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65

A reference point on the part or perhaps a point on the work holding

Program zero position

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66

(T/F) CNC works started in the 60s

True

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67

Information to program a machine tool in the early years of development was punched into what medium

Paper roll

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68

What is an ATC as it pertains to machine tools

Automatic tool changer

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69

CNC lathes that have rotating turret attached to the cross side of the lathe are called

Turret lathes

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70

(T/F) The cartesian coordinate system is the basis of all CNC programs

True

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71

(T/F) CNC lathes have two axis

True

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72

G71 and G72 are which kind of cycles on CNC lathe

Repetative

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73

(T/F) Carbon is the major alloying agent in steel

True

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74

(T/F) Steels are classified by their strength

False (carbon content)

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75

Which steel has a black oxide finsh?

Hot rolled

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76

Which steels can be heat treated most effectively

High carbon

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77

(T/F) Nickel is added to steel to make it stronger

False (titanium)

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78

HSS stands for

High speed steel

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79

(T/F) Tungsten carbide is the hardest known material

True

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80

Which material added to steel makes it corrosion resistant

Chromium

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81

(T/F) Austenitic stainless steel is magnetic

False

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82

(T/F) SAE 1020 steel has approximately 20% carbon content

True

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83

Metals that do not have iron as their basic ingredient are known as

Non ferrous

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84

Which is the strongest aluminum alloy

T6 7075

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85

(T/F) Magnesium alloys are the lightest of the structural materials

True

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86

The controlled heating and cooling of a metal or alloy to obtain certain desirable changes is called

Heat treatment

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87

(T/F) Stress relieving is the process of removing internal stresses from metals

True

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88

Low carbons steel can be hardened by which method

case hardening

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89

Oxidation of the metal while heat treating can be avoided by

wrapping the material with stainless steel foil

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90

What are the methods of quenching used with steel

oil, water, air, all of the above

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91

What does EDM stand for

Electronic discharge machining

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92

(T/F) EDM machine can cut hardened steel blocks into intracit shapes

True

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93

HDM is called which name?

Water jet or hydroxamic machine

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94

Which tool is used to turn a part on the lathe

Right hand

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95

What is the name of the part which holds the end mills in the spindle of the mill

Collect

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96

What is the tap drill size for a 5/16-18 tap?

0.257F

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97

(T/F) You do not need a welding helmet for most small jobs

False

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98

What operation on the lathe do you start the tool on the workpiece

Knurling

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99

(T/F) You should always leave the chuck wrench in the 3 jaw chuck so that you know where it is at

False

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100

(T/F) A dial caliper can measure down to 0.0001 of an inch

False

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