Design - timber all you need to know

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(START OF TIMBER) Hardwood

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For gcse design based of the alyntk powerpoint

48 Terms

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(START OF TIMBER) Hardwood

from trees with broad leaves

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Softwood

from trees with needle-like leaves

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Manufactured Boards

made in a factory

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Examples of hardwood

oak, black walnut, beech, ash

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5

Softwood examples

pine, spruce, cedar

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Manufactured board - plywood

made from veneers stuck together with the grain at 90 degrease, this adds strength

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7

Manufactured board - MDF

made from sawdust glued together under compression, It is also available in low and high density’s

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8

Manufactured board -

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9

From tree to timber - felling

trees are cut down and the branches and bark are removed

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10

From tree to timber - Sawing

the logs are cut into rectangular planks

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11

From tree to timber - Seasoning

the logs are dried either in air or a kiln

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12

Stock forms - rough sawn

the timber has rough edges, which might not necessarily be square

<p>the timber has rough edges, which might not necessarily be square </p>
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13

Stock forms - Planned all round or PAR

This will be smooth on all sides, with all edges square

<p>This will be smooth on all sides, with all edges square </p>
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14

Stock forms - Dowell

Timber with has a circular cross section

<p>Timber with has a circular cross section </p>
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15

Stock forms - Planned square edge or PSE           

this has one corner that is at 90 degrease to be used as a start point for your manufacture

<p>this has one corner that is at 90 degrease to be used as a start point for your manufacture </p>
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16

Warping

Warping is when planks bend over time, to prevent this we place planks opposite grains to one another this means that the warping cancels out

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<p>Marking out - name all the utensils shown (down left to right) </p>

Marking out - name all the utensils shown (down left to right)

Sharp pencil - steel rule - try square - marking gauge - marking knife - centre punch - sliding bevel gauge

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<p>Cutting - name all the tools shown </p>

Cutting - name all the tools shown

Tennon saw - coping saw - panel saw - band saw - circular saw - bevel edge chisel - router - drill

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<p>Name and explain this plane </p>

Name and explain this plane

Smoothing plane - used for flattening surfaces and removing excess material

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20
<p>Name and explain this plane </p>

Name and explain this plane

Jack plane - used for smoothing flat boards, To tell the difference between a jack plane and a smoothing plane, pay attention to the size of the base and the location of the handles

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21
<p>Name and explain this plane </p>

Name and explain this plane

Rebate plane - a very thin blade used to cut rebates (before routers were invented). Usually has a guide rail to ensure a straight cut

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22
<p>Name and explain this plane </p>

Name and explain this plane

Compass plane - used for planning along curves

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23
<p>Name and explain this plane </p>

Name and explain this plane

Spokeshave - used for shaping timber into curves

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<p>Name and explain this plane </p>

Name and explain this plane

Draw knife - not technically a plane but does the same job

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25

Explain a router

<p></p>
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26
<p>Name and explain this cramp </p>

Name and explain this cramp

Sash cramp - used for holding long, flat boards together.

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<p>Name and explain this cramp </p>

Name and explain this cramp

Sped cramp - also known as a quick cramp or trigger cramp. Good for apply quickly , less good for applying pressure

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<p>Name and explain this cramp </p>

Name and explain this cramp

G cramp - good for applying pressure but limited in size sometimes called a C cramp

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29
<p>Name and explain these two cramps </p>

Name and explain these two cramps

Rachet strap - used to squeeze products together

Rubber bands - for small or awkwardly shaped items, you may end up using rubber bands, or even masking tape.

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30

Joining

<p></p>
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31

Shaping - laminating

Laminating is a process where several thin and flexible strips of wood are glued together and then bend into a shape. Once the glue has dried, the laminated timber will stay in the shape it was bent into

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Shaping - steam bending

steam bending involves softening the fibres in timber with we heat (steam). This makes the timber flexible. The flexible wood is then bend into a shape and held into place whilst it cools. As the fibres cool, they harden and the timer will retain its shape.

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33

Draw Mortise and tenon joint

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Draw a Dovetail joint

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Draw a finger joint

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Draw a lap joint

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Draw a dowel joint

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Draw a mitre joint

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Draw a biscuit joint

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Draw a housing joint

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Finishing - abrasive paper

Used for smoothing timber and removing marks. Abrasive paper comes in different ‘grits’ - the higher the number the finer the grit and the smoother the surface is

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Finishing - Danish oil

used to provide a waterproof barrier to the top of the timber, along with a slight shine and colour. often when covered with a layer of wax to create a shine

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finishing - paint

used to add a protective coating and usually to change te colour of timber. The grain will usually be hidden, so we do not usually pain hardwoods

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Finishing - varnish

used to provide a strong waterproof barrier and semi-gloss to the timber. Lacquer gives a deeper shine and is also more resistant to abrasion and corrosion

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Finishing - stain

Adds a colour to the timber, but allows the grain pattern to show through

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Jigs

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Knockdown fittings

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Components (list and explain)

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